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February 3, 2026

How to Specify Material Certifications for Aerospace and Defense Parts

Learn how to specify aerospace and defense material certification requirements—mill certs, test reports, traceability, flow-downs, and handling controls—so suppliers can deliver audit-ready cert packs for AM, HIP/PM-HIP, and machined hardware.

Quality Control

Learn about quality control in manufacturing processes.

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Frequently Asked Questions

How should we specify electronic certification package delivery (format, signatures, and data integrity) so it is audit-ready?
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Require a controlled, retrievable electronic “cert pack” that is complete at shipment and protected against alteration. Specify acceptable file types (typically searchable PDF for reports plus native data for CMM/CT if needed), unique file naming tied to PO/part/rev/serial or lot, and a table of contents or index. Require authorized signatures (wet or compliant e-signature per your QMS/contract) on the CoC and any reports that your quality system treats as released records. If you accept e-signatures, require evidence of signer identity, date/time, and document version control, and state that superseded versions must be retained and traceable to the final released pack.

For AM + HIP programs, when should we require witness coupons or lot acceptance specimens, and how should they be defined?
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Require coupons when part criticality, novel geometry, or limited inspectability makes destructive confirmation necessary, or when mechanical properties are highly orientation- or location-dependent. Define coupons as part of the manufacturing lot (same powder lot, parameter set, build, HIP run, and heat treat load as the parts they represent). Specify coupon type (tensile, density/porosity, microstructure, fatigue if applicable), orientation (build and transverse), and placement (worst-case location in the build volume). State test standards, acceptance criteria, and frequency tied to your lot definition (e.g., per build or per HIP/heat-treat lot). Also state disposition rules: coupons must be uniquely identified, traceable to serial/lot, and retained or submitted per contract.

What should the RFQ/PO require when a supplier needs to deviate from the qualified AM/HIP process route (equipment, parameter set, powder source, or sub-tier changes)?
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Require a formal change/deviation request process before implementation. The supplier should notify and obtain written approval for changes that affect the qualified baseline, such as machine model/major rebuild, parameter set revision, powder manufacturer or lot family change, support/orientation strategy changes that impact properties, HIP cycle changes, heat treat furnace/load configuration changes, or sub-tier processor changes for special processes/NDE. Specify the minimum submission content: impacted part numbers/serials or lots, rationale, risk assessment, comparison to baseline, proposed validation (e.g., coupons, NDE scope, FAI re-run), and how traceability will distinguish pre- and post-change product. State that nonconforming or unapproved-changed product must not ship without written disposition.

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